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adaptiQ® cup nest kit

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Fast Track Kits for pre-clinical testing, clinical trials and commercial filling.

The Fast Track Kits allow drug development teams, CROs, biotech start-ups or other research & development institutions to source all of their materials from a single source. Each combination of vials, stoppers and crimps is pre-tested and fully documented to speed up the drug development process.
Made with SCHOTT FIOLAX® glass, adaptiQ® vials are washed and packaged in a clean room environment and sterilized with ethylene oxide. Transport through the fill + finish line can take place inside a nest, and the cup nest allows for easy de- and renesting where required.

SCHOTT adaptiQ® vials are compatible with a wide range of new and existing filling lines, ensuring compatibility with over 50 machine types. As a key part of the iQ® platform, adaptiQ® vials also ensure filling line compatibility with SCHOTT pre-filled syringes (syriQ®) and cartridges (cartriQ®).

Properties

  • adaptiQ® ready-to-use sterile vials made from SCHOTT FIOLAX® glass tubing
  • Matching West Ready Pack® closure components (stoppers, crimps)
  • Pre-tested and fully documented for fast time-to-market
  • Fully scalable from R&D to commercial filling
  • Compatible with traditional filling machines
Dimensions & Cosmetics
  • SCHOTT adaptiQ® vials and their packaging components adhere to the following industry standard dimensions: 
    Vials: ISO 8362-1
    Nest & Tub: ISO 11040-7, ISO 21882:2019 
     
  • The cosmetic attributes of adaptiQ® vials are also tightly controlled to ensure a maximum fill & finish line yield.
Possible Applications
  • Biologics and Biosimilars 
    Highly sensitive biologic drugs demand the highest quality primary containers to avoid harmful effects such as the agglomeration of proteins around particles.
     
  • Oncology and Autoimmune Diseases
    Small and medium-batch drugs designed for critical conditions must have packaging designed for safety and flexibility. SCHOTT adaptiQ® offers flexible changeovers between formats, increasing efficiency and value.
     
  • Gene Therapy 
    Since gene therapies usually target small patient populations, drug batches are small and highly valuable. The patented nest design of adaptiQ® eliminates the risk of glass-to-glass contact and protects the drug inside. 
Advantages
  • Fast time-to-market
    • Each combination of stoppers and vials is pre-tested and fully documented, with corresponding product specifications, drawings, CoC (certificate of compliance) and container closure integrity (CCI) summary report in order to simplify and speed-up testing efforts and fulfill regulatory requirements.
    • An extractables report, biocompatibility statement, LoA (letter of authorization) and a DHF (design history file) summary is available on request.
    • Fast change-over times are enabled thanks to the usage of compatible industry-standard components and strict adherence to all relevant ISO standards.
       
  • Increased patient safety
    • Tight dimensional tolerances and superior cosmetic quality ensure a safe storage of all types of drugs, including highly sensitive molecules.
    • The extremely low and industry-leading low particle levels provide for an improved filling line yield and ultimately increase patient safety. This is achieved by a patented vial nest design, that avoid glass-to-glass contact, the usage of clean packaging materials, strict operational process controls and intense quality controls by our particle lab.
       
  • Maximized flexibility
    • Premium vials such as SCHOTT EVERIC® pure as well as SCHOTT TopLyo® and Type I plus® (vials with a quartz-like inner coating) are also available in the pre-sterilized adaptiQ® ready-to-use configuration.
    • High value closure components from West are pre-sterilized premium line NovaPure® stoppers and gamma-sterilized Flip-Off® CCS seals, that perfectly fit with adaptiQ® vials.
    • adaptiQ® vials are compatible with a wide range of new and existing fill & finish lines, ensuring compatibility with over 50 machine types.
Package Information

Size 2 ml:
6 Tubs per Single Delivery Box

100 x Vials per Tub
600 x Vials per Single Parcel Box

Size 6 ml:
6 Tubs per Single Delivery Box

48   x Vials per Tub
288 x Vials per Single Parcel Box

Size 10 ml:
6 Tubs per Single Delivery Box

48   x Vials per Tub
288 x Vials per Single Parcel Box

Size 20 ml:
6 Tubs per Single Delivery Box

24   x Vials per Tub
144 x Vials per Single Parcel Box

Want to know more? Let's talk.

Whether you need more information, samples, a quote, or advice for a project, we would be delighted to talk to you.

Want to know more? Let's talk.

Whether you need more information, samples, a quote, or advice for a project, we would be delighted to talk to you.